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Engineering

Engineering is full of R&D. Much of it looks like normal client work.

Design, testing and consultancy projects can contain real technological uncertainty even when they look routine. The skill is in picking the projects that hold up and documenting them properly.

What qualifies

Problems that the standard methods did not solve.

Designs that must meet a requirement existing solutions cannot meet

Performance, efficiency, safety or integration targets where no known design could be relied on.

System behaviour that could not be predicted

Interactions between mechanical, electrical, control and software parts that had to be worked out.

Control and automation challenges

Getting plant or equipment to behave in a way that the supplier's documentation did not cover.

Testing to find out what works

Test rigs and trials built to resolve a genuine technical question.

What usually does not

Applying known methods, however skilfully.

  • Routine design to a code or standard using accepted methods.
  • Compliance calculations and drawings.
  • Standard installation, commissioning and maintenance.
  • Adapting a previous design for a new site.
  • Project management and site supervision.
  • R&D the client decided was needed and contracted to you.

Costs and traps

Who can claim, and for what.

  • Staff: salaries, bonuses, pension contributions and employer Class 1 National Insurance for time on R&D.
  • Consumables and software: items used up in testing, and a reasonable share of software used for R&D.
  • Externally provided workers and sub-consultants: 65% of the payment where unconnected, and only for the company that decided the R&D needed doing.
  • Overseas work: for periods beginning on or after 1 April 2024, only if done in the UK or within the overseas exception.
  • Capital items: test rigs and equipment that are kept as assets are capital expenditure and are excluded.

See subcontracted R&D and qualifying costs.

What evidence helps

What we ask an engineering business for.

  • Early and abandoned drawings and calculations, with notes on why they changed.
  • Test records, measurements and reports.
  • Emails and meeting notes where the technical problem was discussed.
  • Contracts showing who decided the R&D needed doing.
  • Timesheets or a reasoned method of apportioning engineers' time.
  • The names of the competent professionals who can explain each project.

Our record

A real engineering claim.

One of our case studies is a building services engineering consultancy that claimed on five projects. HMRC raised questions on the claim. We answered them, and the enquiry closed with the claim standing.

  • 30+ R&D claims prepared each year.
  • No R&D claim we have prepared has been rejected or reduced after an HMRC enquiry.
  • Every claim reviewed and signed off by a Chartered Tax Adviser.

FAQs

Frequently asked questions

What engineering design work is R&D?

Design work where the engineers faced a technical problem that a competent professional could not readily solve, and set out to resolve it. That could be a design that has to meet a performance requirement existing solutions cannot meet, or a system whose parts interact in ways that cannot be predicted. Applying established design methods to a new client's brief is not R&D.

Is bespoke design always R&D?

No. Every project being different does not make it uncertain. A bespoke design built from known methods and standard components is routine, however much skill it takes. The work qualifies where something about it could not be resolved by applying what is already known, and the team had to investigate. That distinction is what we draw project by project.

Does CAD and simulation work count?

Modelling can be a way of resolving uncertainty and the time spent can qualify, if it is part of testing something unproven. Using CAD to draw a design, or running standard simulations to check a known approach, is routine. What counts is the question the modelling was answering. If the answer was already available to a competent professional, it is not R&D.

Can design-and-build contracts qualify?

The R&D inside them can. The contract is the commercial wrapper. Within it there may be genuine technical problems that you took on and solved. The important question for a contractor is who decided the R&D needed doing, because that determines who can claim. We look at the contract before drawing the claim.

Who claims when the engineering is funded by a client?

For contracted-out R&D, only the company that decides the R&D needs doing, and can evidence that decision and the planning, can claim. The company doing the work generally cannot claim for R&D contracted out to it, though it may claim for R&D it decides on itself, or where the client is not entitled to relief. We review the contract and the roles before deciding who should claim.

Are compliance calculations R&D?

Usually not. Calculations that show a design meets a code or standard, using established methods, are routine. Work to find out how to meet a requirement where no accepted method exists may qualify. It comes down to whether the calculation was applying known rules or resolving something unknown. The records should show which it was.

Can we claim for test rigs?

Building a rig to test an uncertain design can be part of the R&D, and consumables used in testing can qualify. The rig itself, if it is kept as an asset, is capital expenditure, which R&D relief does not cover. We split the cost of the staff time and materials consumed from the cost of the asset and look at whether a capital allowance applies.

Do engineering consultancies claim?

Yes. Professional, scientific and technical activities make up 20% of claims on HMRC's provisional 2024-25 figures. One of our case studies is a building services engineering consultancy that claimed on five projects, including control system refurbishment and automation work. The projects looked like normal client work, but each contained real technical uncertainty.

What about multidisciplinary projects?

They are often where the uncertainty sits, because the difficulty can be in how disciplines interact. The Government's guidelines recognise system uncertainty, which can arise from the interaction of parts of a system. We describe the project at the level of the technical problem and identify the competent professionals from each discipline who can speak to it.

Does novel use of existing materials count?

It can. Using a known material in a new way can raise genuine uncertainty about whether it will perform. The claim does not depend on the material being new, but on the application being one where a competent professional could not readily deduce the outcome. Manufacturers' data sheets and standard practice are what we compare the work against.

How do drawings and calculations support a claim?

They show what was designed and what was calculated, and they are most useful in versions. Early drawings that were abandoned, calculations that did not work and revised designs show a problem being worked on. Together with notes of why a change was made, they make it possible to describe the uncertainty and how it was resolved.

Do failed designs qualify?

Yes. The Government's guidelines say that a project can be R&D even if it fails. A design that did not work often shows the uncertainty was real. The costs of the work are claimable, and the failed attempt is useful evidence. What matters is that the team tackled the problem systematically, and that you can show it.

Can maintenance engineering be R&D?

Routine maintenance and repair are not. Work to solve a technical problem that maintenance has revealed, where no known solution exists, can be. Control system upgrades, for instance, are routine when they follow the supplier's instructions, and qualify only where the team faced uncertainty. The records have to show the difference.

Do sub-consultants' fees qualify?

Fees for contracted-out R&D can qualify, if you decided the R&D needed doing and can evidence that decision. For an unconnected subcontractor, 65% of the payment counts. For periods beginning on or after 1 April 2024, the work must be done in the UK, or meet the overseas exception. Fees for routine design input do not.

How does HMRC test engineering advances?

It applies the same guidelines as for any sector. It asks whether the project sought an advance in the field, what the uncertainty was and whether a competent professional could have readily resolved it. HMRC may ask to speak to the engineers. We prepare the technical account in advance and prepare your engineers, so the story is clear and consistent.

Could your project work qualify?

Tell us about the projects. We will say honestly which look like R&D. We reply the same working day.

Or write to taxadvisory@aswatax.co.uk

Last reviewed 11 October 2026
Chartered Tax Adviser
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